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March 10, 2026Angewandte Chemie2 citations

Industrial‐scale Aldehydes Electrification Via Localized Hydrogen‐affinity Engineering

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LSLei ShiYSYixin SuRCRuyi Cheng

Key Points

  • To develop an efficient method for electrifying aldehydes into valuable chemicals using engineered catalysts.
  • Developed localized hydrogen-affinity engineering strategy.
  • Synthesized Rh-decorated Cu hydrogenase for aldehydes electrification.
  • Conducted tech-economic analysis of the process.
  • Achieved Faraday efficiency of >99.3% for formaldehyde conversion.
  • Rh-decorated Cu hydrogenase operates stably for over 1200 hours at 1000 mA cm−2.
  • Generated high-purity potassium diformate with significant cost advantages over conventional methods.

Abstract

ABSTRACT Electrifying aldehydes into high‐value chemicals presents a sustainable solution for environmental remediation, resource recovery and upgrade, yet its practical implementation has been limited by inefficient electrodes. Here, we develop a computation‐guided strategy—localized hydrogen‐affinity engineering—to synthesize heteroatom‐decorated Cu hydrogenase for aldehydes electrification. Remarkably, the as‐prepared Rh‐decorated Cu hydrogenase (Rh 1 Cu‐Hase) achieves a remarkable Faraday efficiency of >99. 3% for formaldehyde conversion at an ultrahigh current density of 500 mA cm −2 with a minimal overpotential of 283 mV. A membrane‐free electrolyzer equipped with the Rh 1 Cu‐Hase operates stably for over 1200 h at 1000 mA cm −2, continuously producing high‐purity potassium diformate (KDF) and hydrogen. Techno‐economic analysis reveals a significant 166. 1/ton KDF revenue advantage over conventional methods. The paired dehydrogenation mechanism is proposed by a series of operando studies and theoretical calculations, unveiling that the Cu matrix facilitates aldehyde adsorption, while atomic Rh sites activate hydrogen, collectively reducing energy barriers for both C─H cleavage and H─H coupling. Furthermore, the universality of this strategy is demonstrated by its successful application in electrifying a broad range of industrially relevant aldehydes.

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Cite This Study

Shi et al. (2026) studied this question.

synapsesocial.com/papers/69af963170916d39fea4e194https://doi.org/10.1002/ange.202515456
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