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March 12, 2026Applied Physics Letters12 citations

Breaking the thermal–dielectric trade-off in high-temperature polymers via transfer learning

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RCRuo-Jie ChengDLDong-Duan LiuQLQiao Li

Key Points

  • The aim is to resolve the trade-off between thermal conductivity and electrical insulation in high-temperature dielectric polymers.
  • Introduced a conjugation-decoupling strategy incorporating aliphatic segments.
  • Utilized a machine learning-assisted co-design approach to establish structure-property relationships.
  • Synthesized three semi-aromatic polyimides targeting high glass transition temperature and thermal conductivity.
  • Achieved 5.26 J cm−3 discharge energy density in semi-alicyclic polyimide film.
  • Demonstrated η = 90% performance at 200 °C.
  • Showed significant performance improvement over commercial Kapton polyimide film.

Abstract

High-temperature capacitive energy storage demands dielectric polymers that integrate high thermal conductivity with excellent electrical insulation to mitigate thermal runaway induced by Joule heating. However, conventional strategies for improving thermal conductivity through increased aromatic conjugation frequently exacerbate conductive losses under elevated temperatures and high electric fields. To resolve this fundamental trade-off between thermal conductivity and electrical insulation, we introduce a conjugation-decoupling strategy. This approach incorporates aliphatic segments to disrupt the π–π conjugation networks, implemented through a machine learning-assisted co-design workflow. A transfer learning model is built to establish the structure–property relationship between glass transition temperature and thermal conductivity, and subsequently guides the synthesis of three semi-aromatic polyimides that concurrently achieve a high glass transition temperature, a wide bandgap, and high thermal conductivity. The resulting semi-alicyclic polyimide film demonstrated outstanding discharge energy density (5.26 J cm−3) and η = 90% performance at 200 °C, significantly outperforming commercial Kapton polyimide film. We report a strategy for high-temperature dielectric development using an interpretable machine learning model, demonstrating a concurrent enhancement of electrical insulation and thermal conductivity, properties typically constrained by a conventional trade-off.

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Cite This Study

Cheng et al. (2026) studied this question.

synapsesocial.com/papers/69b2577f96eeacc4fcec625ahttps://doi.org/10.1063/5.0307269
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