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March 12, 2026Scientific Reports2 citationsOpen Access

Cloud-based collaborative CNC manufacturing framework integrating tool wear monitoring and scheduling support

IImranMNMourad NouiouaSMSamir Mekid

Key Points

  • To develop a cloud-native CNC manufacturing framework that enhances collaboration and tool wear monitoring for decision support.
  • Developed a cloud-native framework integrating CNC operations with tool wear condition monitoring.
  • Implemented a vibration-based TWCM pipeline using laser Doppler vibrometry and variational mode decomposition.
  • Utilized AutoML-based regression workflow for flank wear estimation in CNC turning operations.
  • Demonstrated the framework in a multi-node edge–cloud testbed with AISI 1045 steel and carbide inserts.
  • Achieved accurate estimation of tool wear using the proposed monitoring system.
  • Demonstrated integration of tool health intelligence into collaborative cloud operations.
  • Supported decision-making through tool-change recommendations and job-queue updates.

Abstract

This paper presents a cloud-native cyber-physical CNC manufacturing framework that integrates collaborative CNC operation with a tool wear condition monitoring (TWCM) case study for supervisory decision support. The framework combines edge–cloud connectivity, secure data exchange, and data-driven analytics to enable condition-informed scheduling and coordination across distributed manufacturing resources. As a representative analytics service, a vibration-based TWCM pipeline is implemented for CNC turning, where laser Doppler vibrometry signals are decomposed using variational mode decomposition (VMD) and processed through an AutoML-based regression workflow to estimate flank wear. Tool-health outputs are published to the cloud and linked to supervisory scheduling logic, supporting actions such as tool-change recommendations and job-queue updates. The system is demonstrated on CNC turning of AISI 1045 steel using carbide inserts in a multi-node edge–cloud testbed. The results show accurate wear estimation and illustrate how tool-health intelligence can be integrated into a collaborative cloud environment for decision support. The proposed framework does not implement autonomous machine-level closed-loop control, but provides an extensible pathway toward condition-aware CNC collaboration aligned with Industry 4.0 principles.

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Cite This Study

Imran et al. (2026) studied this question.

synapsesocial.com/papers/69b2583896eeacc4fcec7ae1https://doi.org/10.1038/s41598-026-42165-z
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