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March 21, 2026Nano-Micro Letters12 citationsOpen Access

Enhancing the Selective OH− Adsorption for Durable Alkaline Seawater Oxidation at Industrial Current Densities

SHShangshu HuJYJiao YANGYZYujuan Zhuang

Key Points

  • This research aims to improve catalyst durability during oxygen evolution reaction in seawater electrolysis.
  • Designed a heterostructured catalyst combining NiFe-layered double hydroxide and Ce(OH)CO3.
  • Conducted density functional theory calculations to assess charge redistribution and acidity.
  • Utilized time-of-flight secondary ion mass spectrometry to analyze ion adsorption characteristics.
  • NiFe-LDH/Ce(OH)CO3 demonstrates a significant increase in stability, operating for over 450 hours at 1 A cm−2.
  • Achieved 1 A cm−2 at a low cell voltage of 1.92 V in an anion exchange membrane electrolyzer.
  • Delivered an energy efficiency of 68.59% in alkaline seawater with a production cost as low as $0.97 per gasoline gallon equivalent.

Abstract

The oxygen evolution reaction (OER) in seawater electrolysis is pivotal for sustainable hydrogen production, yet severe chloride ion (Cl-) -induced corrosion at the anode critically limits catalyst durability. Herein, we design a heterostructured catalyst comprising NiFe-layered double hydroxide and Ce (OH) CO3 (denoted as NiFe-LDH/Ce (OH) CO3) that exhibits remarkable OER stability in alkaline-simulated seawater. Experimental results and density functional theory calculations reveal that Ce (OH) CO3 incorporation modulates interfacial charge redistribution and enhances the Lewis acidity of Ni and Fe sites, thereby tuning the adsorption energetics of Cl- and OH-. Time-of-flight secondary ion mass spectrometry further confirms the preferential adsorption of OH- over Cl-, effectively suppressing Cl--induced corrosion. As a result, NiFe-LDH/Ce (OH) CO3 demonstrates exceptional long-term stability, maintaining continuous operation for over 450 h at 1 A cm-2 in alkaline seawater. When integrated into an anion exchange membrane electrolyzer, the catalyst achieves 1 A cm-2 at a low cell voltage of 1. 92 V and operates stably for over 60 h. The system delivers an impressive energy efficiency of 68. 59% in alkaline-simulated seawater, corresponding to a hydrogen production cost as low as 0. 97 per gasoline gallon equivalent at 500 mA cm-2.

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Cite This Study

Hu et al. (2026) studied this question.

synapsesocial.com/papers/69be369a6e48c4981c675abahttps://doi.org/10.1007/s40820-026-02133-8
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