Research on the Mechanism of Fabricating Hierarchical Microstructured Hydrophobic Surfaces via Laser Ablation Imprinting

This study aims to reveal the mechanism of a novel method for fabricating hierarchical microstructured hydrophobic surfaces. Specifically, plasma shock waves induced by laser ablation are applied to the workpiece to replicate the microstructures on the mold surface, thus obtaining primary microstructures. Meanwhile, the material splashing effect induced by laser ablation is utilized to form secondary microstructures on the basis of the primary microstructures. Subsequently, fluorination treatment and aging treatment are adopted to alter the chemical composition of the hierarchical microstructures on the workpiece surface, thereby reducing the surface energy and enhancing hydrophobicity. In addition, this study investigates the effects of a different number of laser shocks, laser fluence and mold periods on the forming results. Under a laser fluence of 28.97 J/cm2, within the range of one to five laser shocks, the forming effect of the aluminum foil workpiece improves with the increase in the number of laser shocks. When the number of laser shocks is set to 3, within the laser fluence range of 19.1–76.39 J/cm2, the forming result of the aluminum foil workpiece is enhanced as the laser fluence increases. The larger the mold period, the better the forming effect of the workpiece. An analysis of aging treatment and fluorination treatment reveals their impacts on the workpiece through assessments of wettability, surface chemical composition, and surface morphology. The findings reveal that both aging and fluorination treatments significantly enhance the contact angle of the aluminum foil workpiece, all while preserving its original surface structure. The main changes occur in terms of element content and chemical composition, and a large number of non-polar groups are generated on the workpiece surface after the modification treatments.