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March 26, 2026Scientific ReportsOpen Access

Predicting wear behavior of AZ31/TiC composites produced via ultrasonic vibration assisted friction stir processing using machine learning models

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Authors

TKT. Satish KumarSSS. Sri ShaliniJPJana Petrů

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Overview

Experimental analysis reveals improved wear resistance in AZ31/TiC composites via innovative processing methods, indicating significant advances in material performance.

Key Points

  • This work aims to investigate the wear behavior of AZ31 Mg alloy reinforced with TiC under varying loads using innovative processing techniques and machine learning models.
  • Produced AZ31 Mg alloy reinforced with 15 vol.% TiC using ultrasonic vibration assisted friction stir processing (FSVP).
  • Assessed wear characteristics using a pin-on-disc tribometer under different applied loads.
  • Compared performance of FSVP and conventional friction stir processing (FSP) methods using tribological testing.
  • Employed Gradient Boosting machine learning model for predictive analysis of wear behavior.
  • FSVP reduced the coefficient of friction and improved wear resistance significantly.
  • Wear rate decreased by approximately 25% at moderate loads and up to 50% at elevated loads with TiC incorporation.
  • Identified a transition in wear mechanisms from mild oxidative and abrasive wear at lower loads to severe plastic deformation at higher loads.
  • Achieved high predictive accuracy with R² value of 0.9925 using Gradient Boosting model.

Cite This Study

Kumar et al. (2026) studied this question.

synapsesocial.com/papers/69c4cd80fdc3bde448919df9https://doi.org/10.1038/s41598-026-44372-0
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