Real-Time Damage Detection and Electromechanical Response of Steel Fiber-Reinforced Self-Sensing Concrete Under Compressive and Tensile Loading

The integration of real-time monitoring capabilities into concrete materials offers significant potential for improving the safety and durability of building infrastructure. This study investigates the real-time electromechanical behavior of steel fiber-reinforced self-sensing concrete under compressive and splitting tensile loading. Eighteen cubes (150 × 150 × 150 mm) and eighteen cylinders (150 × 300 mm) containing 0.5%, 1.5%, and 3% steel fiber volume fractions were tested. Electrical resistance was continuously recorded at one-second intervals using an Arduino–ESP32-based system, enabling in situ tracking of damage evolution. The conductive steel fiber network functioned as an intrinsic sensing phase, where load-induced microstructural changes altered electrical pathways. Resistance variations consistently preceded visible cracking, with pronounced nonlinear increases observed at 65–80% of peak load, indicating micro-crack initiation. Distinct electromechanical stages were identified, including elastic stability, compaction-induced resistance reduction near yield, and rapid resistance growth during crack propagation. Higher fiber contents improved both mechanical performance and sensing sensitivity through enhanced crack-bridging and conductive network stability. Although curing age influenced baseline resistance, reliable real-time damage detection was achieved across all specimens. The findings demonstrate the feasibility of steel fiber-reinforced concrete as a cost-effective, distributed monitoring material for early damage detection in building structures.