This work demonstrates enhanced polyethylene conversion to fuels using compressed CO2 in zeolite catalysis, suggesting new recycling methods.
Although several chemical processes have been developed to convert waste polyolefins, their long carbon chain and high viscosity when molten result in transport-limiting kinetics. In this work, the potential of compressed CO2 as a reaction medium was evaluated for the catalytic hydrocracking of polyethylene (PE) into hydrocarbon fuels using Ru-loaded zeolites. The results showed that the addition of compressed CO2 (3 MPa H2 + P CO2 = 6 MPa) to the catalytic hydrocracking of PE led to a relative increase of 27% and 64% in PE conversion and liquid product yield, respectively, compared to the H2-only control reaction (3 MPa H2 pressure) using a 5 wt % Ru/H-β catalyst at 200 °C for 4 h. Similar trends were observed with a 5 wt % Ru/H-Y catalyst. However, the presence of compressed CO2 did not enhance the hydrocracking performance when a less viscous substrate (i.e., n-hexadecane), relative to the PE melt, was used at 200 °C for 1 h with 5 wt % Ru/H-Y. These results demonstrate the potential of compressed CO2 as a reaction medium to enhance the chemical transformation (e.g., hydrocracking and hydrogenolysis) of highly viscous molten plastic wastes.
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Gorschak et al. (2026) studied this question.
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