This research investigates the effects of TiB2 addition on coating properties, indicating its potential for enhancing performance in protective coatings.
High‐entropy alloys (HEAs) have attracted considerable research interest owing to their outstanding properties; nevertheless, their potential application as protective coatings continues to be an area of ongoing investigation. In this work, HEA composite coatings of Al 17 Cr 10 Fe 35 Ni 36 Mo 2 + x TiB 2 ( x = 0, 10, 20, 30 wt.%) were fabricated on 304 stainless steels via laser cladding, and the effects of TiB 2 particles on microstructure, tribological behavior, and corrosion resistance of the coatings were systematically studied. It was found that the Al 17 Cr 10 Fe 35 Ni 36 Mo 2 coating is primarily composed of face‐centered cubic and B2 phases. With the incorporation of TiB 2 particles, the formation of a σ phase and a significantly refined microstructure was obtained, leading to a substantial enhancement in microhardness and wear resistance. Notably, the 30 wt.% TiB 2 ‐reinforced HEA coating exhibited an average hardness of 878.5 HV 0.1 and a wear rate of 3.250 × 10 −6 mm 3 N −1 m −1 , representing a 105.4% increase and a 97.48% reduction compared to the unreinforced HEA coating (414.4 HV 0.1 , 1.29 × 10 −4 mm 3 N −1 m −1 ). The wear mechanism transitioned from adhesive wear to a combination of abrasive wear and oxidative wear since the addition of TiB 2 particles. Furthermore, TiB 2 promoted the formation of Ti 2 O 3 and TiO 2 in the passive film, thereby improving the corrosion resistance of the HEA composite coatings.
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Fan et al. (2026) studied this question.
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