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April 4, 2026ACS Energy Letters3 citations

Magnesium Foil Composed of (002) Facet Dominated Hexagonal Prism Arrays Prepared by Vacuum Thermal Evaporation as Anode for Rechargeable Magnesium Batteries

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RPRui PuQWQingmeng WangJYJili Yue

Key Points

  • This work aims to develop a novel magnesium foil as an anode for rechargeable magnesium batteries, focusing on performance enhancement and fabrication ease.
  • Deposited magnesium foil on copper substrate using vacuum thermal evaporation
  • Characterized foil structure for (002)-facet dominated hexagonal prism arrays
  • Evaluated electrochemical performance in symmetric and full cell configurations
  • Achieved a polarization of ∼150 mV over 1000 hours
  • Maintained 76.6 mAh g–1 capacity after 1500 cycles at 1 C in full cell configuration
  • Outperformed rolled magnesium foil with a capacity retention of 67.2 mAh g–1

Abstract

Rechargeable magnesium batteries (RMBs) are next-generation energy storage systems, but rolled Mg anodes face challenges in fabricating ultrathin Mg foil and achieving inhomogeneous Mg plating/stripping. Herein, a Mg foil (∼10 μm) was deposited onto a Cu substrate (Mg@Cu) via vacuum thermal evaporation (VTE), exhibiting (002)-dominated hexagonal prism arrays. Notably, the Mg@Cu||Mg@Cu symmetric cell achieves a polarization of ∼150 mV cycled over 1000 h under a Mg utilization of 52%. The basal-plane-rich structure in Mg@Cu not only homogenizes Mg2+ distribution but also facilitates Mg2+ transport kinetics, thereby enabling more uniform Mg plating/stripping. Therefore, the Mg@Cu||Mo6S8 full cell maintains 76.6 mAh g–1 after 1500 cycles at 1 C, outperforming the case using rolled Mg foil (67.2 mAh g–1) in terms of capacity retention. This work offers a feasible method to prepare Mg foil avoiding complex processing, which can shed light on the development of a Mg anode for rechargeable magnesium batteries.

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Cite This Study

Pu et al. (2026) studied this question.

synapsesocial.com/papers/69d0af68659487ece0fa560bhttps://doi.org/10.1021/acsenergylett.5c04318
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