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April 5, 2026Advanced Engineering Materials2 citationsOpen Access

Unraveling the Effect of Tramp Elements on Phase Transformations in Steels by Combining CALPHAD Modeling and Experiments

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LHLukas HatzenbichlerDODaniel Marian OgrisPHPhillip Haslberger

Key Points

  • This research aims to understand how tramp elements affect phase transformations in low-alloyed steels during steelmaking processes.
  • Combined computational modeling using CALPHAD with experimental techniques.
  • Dilatometry and optical microscopy used to analyze phase transformations and microstructures.
  • High-temperature laser scanning confocal microscopy for measuring prior austenite grain size.
  • Tramp elements shift phase transformations to longer times and lower temperatures.
  • Decreased critical cooling rates and enhanced hardenability observed with increasing tramp elements.
  • Segregation of tramp elements at grain boundaries refines prior austenite grain size.

Abstract

The transition from blast furnace to electric arc furnace steelmaking is a step toward enhancing circularity through increased scrap utilization, thereby reducing CO 2 emissions. However, higher scrap use introduces tramp elements that may affect steel quality. This study investigates the influence of tramp elements on the phase transformation behavior of a low‐alloyed steel by combining modeling and experiments. Dilatometry and optical microscopy are employed to analyze phase transformations and microstructures, enabling the construction of continuous cooling transformation diagrams. Prior austenite grain size is measured with a high‐temperature laser scanning confocal microscope. To complement the experimental investigations, a computational modeling framework based on the CALPHAD method is performed using Thermo‐Calc. Experiments reveal that tramp elements shift phase transformations to longer times and lower temperatures, decreasing critical cooling rates and enhancing hardenability. Refinement of prior austenite grain size with increasing tramp element content indicates segregation effects at grain boundaries. To identify the decisive mechanism driving the altered phase transformations, CALPHAD modeling highlighted the crucial role of element segregation in lowering grain boundary (GB) energy. These findings suggest that the segregation of tramp elements is likely to be an important factor in controlling phase transformation kinetics in scrap‐based steels.

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Cite This Study

Hatzenbichler et al. (2026) studied this question.

synapsesocial.com/papers/69d1fcd4a79560c99a0a28a3https://doi.org/10.1002/adem.202502943
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