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April 6, 2026Nature Communications9 citationsOpen Access

Thinner-than-paper and broad-temperature-adaptive zinc-iodine batteries enabled by nanophase separated deep-eutectic hydrogel electrolytes

TSTianyu ShenZCZong-Ju ChenYYYongxin Yang

Key Points

  • The research aims to develop a robust hydrogel electrolyte for zinc-iodine batteries that withstands diverse temperatures.
  • Fabricated a deep-eutectic hydrogel electrolyte using dual nanophase separation.
  • Integrated hydrophilic polyvinyl alcohol and hydrophobic polyacrylonitrile.
  • Evaluated mechanical properties, zinc solvation structures, and ionic conductivity.
  • Tested battery performance over a wide temperature range.
  • Achieved high fracture strength of 4.1 MPa and toughness of 13.66 MJ m<sup>-3</sup>.
  • Obtained ionic conductivity of 28.2 mS cm<sup>-1</sup> at 20 °C.
  • Demonstrated cycling stability for over 36,000 cycles from -40 to 80 °C.
  • Produced a battery with a thickness of 42 μm and high specific energy of 108.99 Wh kg<sup>-1</sup>.

Abstract

Hydrogel electrolyte based secondary batteries are promising for wearable electronics, yet face challenges including limited mechanical resilience, and narrow temperature range. Herein, we report a robust deep-eutectic hydrogel electrolyte fabricated via synergistic interplay of dual nanophase separation, hydrated eutectic solvation, and hydrogen-bond networks. The interwoven nanophase separation architecture, integrating hydrophilic polyvinyl alcohol phases and hydrophobic polyacrylonitrile phases, realizes high fracture-strength (4.1 MPa) and toughness (13.66 MJ m-3). Meanwhile, deep-eutectic chemistry modulates Zn2+ solvation structures and leverages cyano-coordination channels of polyacrylonitrile to achieve high Zn2+ ionic conductivity (28.2 mS cm-1) and transference number (0.65) at 20 °C. Concurrently, abundant hydrogen bonds induced by multiple donor sites of hydrophilic phases, urethane, and Zn(ClO4)2 immobilize active H2O to ensure broad-temperature durability. This tripartite synergy directs planar Zn deposition along (002) planes and suppresses dendrite growth, enabling Zn||I2 batteries with a thinner-than-paper thickness (42 μm) and high flexibility. The assembled Zn||I2 batteries demonstrate high specific energy (108.99 Wh kg-1) and cycling stability (over 36,000 cycles under -40 to 80 °C). In this work, the convergence of molecule design, phase modulation, and process engineering establishes a feasible methodological framework for developing advanced flexible batteries that integrate high energy density and harsh environment tolerance.

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Cite This Study

Shen et al. (2026) studied this question.

synapsesocial.com/papers/69d34dd49c07852e0af9763fhttps://doi.org/10.1038/s41467-026-71312-3
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