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April 10, 2026Advanced Energy Materials2 citations

Facilitating C‐C Cleavage via Constructing 4f‐2p‐3d Gradient Orbital Coupling for Ethylene Glycol Electro‐Oxidation

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XLXiaohu LiuXLXiaohu LiuRZRui Zhang

Key Points

  • This research aims to improve the efficiency of ethylene glycol electro-oxidation for sustainable plastic recycling.
  • Developed an Er-doped CoNi phosphide catalyst
  • Reconstructed the catalyst to enhance multi-orbital coupling
  • Conducted in-situ spectroscopy and DFT analysis
  • Performed techno-economic analysis to evaluate profitability
  • Achieved 200 mA cm−2 at 1.35 V vs. RHE
  • Obtained 97.83% Faradaic efficiency for formate
  • Demonstrated over 100 hours of catalyst stability
  • Identified C─C bond cleavage as the rate-determining step in the EGOR pathway
  • Estimated a net profit of $498 per ton of recycled PET

Abstract

ABSTRACT Polyethylene terephthalate (PET) recycling remains a critical challenge due to the inefficiency and high carbon footprint of conventional methods. Electrocatalytic reforming enables the selective oxidation of ethylene glycol (EG), a PET hydrolysis product, into high‐value chemicals such as formate under mild conditions. Here, an Er‐doped CoNi phosphide catalyst is developed, in which the reconstructed catalyst with 4f‐2p‐3d multi‐orbital coupling among Er‐O‐Co/Ni reconstructs the electronic structure and stabilizes high‐valence metal centers. This modulation enhances *OH adsorption, accelerates C─H dehydrogenation, and lowers the C─C bond cleavage barrier. Consequently, the catalyst achieves 200 mA cm −2 at 1. 35 V vs. RHE with a formate Faradaic efficiency of 97. 83% and outstanding over 100 h stability. In‐situ spectroscopy and DFT analysis identified the C─C bond cleavage of *CH 2 OHCOOH as the rate‐determining step in the EGOR pathway. Techno‐economic analysis further demonstrates a net profit of 498 per ton of recycled PET, highlighting the practical feasibility of this strategy for sustainable plastic upcycling.

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Cite This Study

Liu et al. (2026) studied this question.

synapsesocial.com/papers/69d8968f6c1944d70ce081bbhttps://doi.org/10.1002/aenm.70926
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Also Consider

Synapse has enriched 5 closely related papers on similar clinical questions. Consider them for comparative context:

  1. 1Mechanism-Oriented Catalyst Design Strategies for Ethylene Glycol Electrooxidation2026
  2. 2Advances in Electrocatalytic Upcycling of Polyethylene Terephthalate to Value‐Added Chemicals2026
  3. 3Chromium‐Modified Nickel Sulfide Catalysts Enable Energy‐Efficient Electrochemical Polyethylene Terephthalate Upcycling2025
  4. 4Electro-Reforming of PET Plastic to C<sub>2</sub> Chemicals with Concurrent Generation of Hydrogen and Electric Energy2024 · 181 citations
  5. 5Metal‐Oxide Heterostructure on Hierarchical Nanoporous Alloy for Highly Efficient Ethylene Glycol Electrooxidation Toward Sustainable PET Upcycling2026