A novel fibre Bragg grating sensor packaging design for ultra-high temperature sensing in harsh environments

The aim of this article is to introduce a novel packaging of conventional Corning SMF-28™ single-mode fibre Bragg grating sensors for ultra-high temperature sensing. The package is in a cylindrical shape made of yttria-stabilized zirconia tubes. The fibre optic sensor is epoxied to one end inside the tube to be protected from high external temperatures and also harsh environments. Highly-oriented pyrolytic graphite tube with an exceptional anisotropic thermal conductivity with higher conductivity in transverse than radial direction is positioned around the fibre to protect it from high temperatures. Air cooling system is also provided from the other end to dissipate the transferred heat from inside the tube. The shift in the Bragg wavelength is influenced by the thermal expansion of the package and internal temperature variations, which translates into thermal expansion of the fibre. The modelling and experimental results revealed that the Bragg wavelength shift increases to 1.4 pm °C−1 at higher temperatures with linear behaviour at temperatures above 600 °C. The finite element modelling and the experimental results are also in good proximity indicating the similar trend for the shift in the Bragg wavelength.