Multishell SnO₂ Hollow Microspheres Loaded with Bimetal PdPt Nanoparticles for Ultrasensitive and Rapid Formaldehyde MEMS Sensors

Low-cost and real-time formaldehyde (HCHO) monitoring is of great importance due to its volatility, extreme toxicity, and ready accessibility. In this work, a low-cost and integrated microelectromechanical system (MEMS) HCHO sensor is developed based on SnO₂ multishell hollow microspheres loaded with a bimetallic PdPt (PdPt/SnO₂-M) sensitizer. The MEMS sensor exhibits a high sensitivity to HCHO ((Ra/Rg - 1) % = 83.7 @ 1 ppm), ultralow detection limit of 50 ppb, and ultrashort response/recovery time (5.0/7.0 s @ 1 ppm). These excellent HCHO sensing properties are attributed to its unique multishell hollow structure with a large and accessible surface, abundant interfaces, suitable mesoporous structure, and synergistic catalytic effects of bimetal PdPt. The well-defined multishell hollow structure also shows fascinating capacities as good hosts for noble metal loading. Therefore, PdPt bimetallic nanoparticles can be employed to construct a synergistic sensitizer with a high content and good dispersity on this multishell hollow structure, further exhibiting a reduced working temperature and ultrasensitive detection of HCHO. This PdPt/SnO₂-M-based MEMS sensor presents a unique and highly sensitive means to detect HCHO, establishing its great promise for potential application in environmental monitoring.