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April 24, 2026ChemSusChem0 citations

Electrocatalytic Acetylene Semihydrogenation: Catalyst Design, Microenvironment Regulation, and Reactor Engineering

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SZShangqi ZhouZLZhenpeng LiuKRKonstantin S. Rodygin

Key Points

  • This research aims to enhance acetylene semihydrogenation through novel catalyst design and reactor improvements.
  • Review of Cu-based catalysts and their performance in electrocatalytic hydrogenation.
  • Analysis of interfacial engineering in three-phase reactors.
  • Discussion on microenvironment regulation using local electric fields and mass transport.
  • Achieved Faradaic efficiencies greater than 90%.
  • Generated stable polymer-grade ethylene outputs at ampere-level current densities.
  • Highlighted the significance of regulating adsorption energetics to suppress competing reactions.

Abstract

Electrocatalytic acetylene semihydrogenation (EAH), which uses water as the proton source under ambient conditions, offers an environmentally sustainable and energy‐efficient alternative to conventional thermocatalytic acetylene hydrogenation for purification and synthesis of ethylene (C 2 H 4 ). Recent advances in Cu‐based catalysts and interfacial engineering in three‐phase reactors have enabled EAH to achieve high Faradaic efficiencies (FE > 90%), ampere‐level partial current densities, and stable polymer‐grade ethylene output. This review comprehensively addresses the three pillars: (i) catalyst design for regulating acetylene/ethylene adsorption energetics and suppressing competing reactions; (ii) microenvironment regulation, including interfacial water, local electric fields, and mass transport; and (iii) the influence of reactor engineering on performance. Eventually, we provide an outlook on the current challenges and future research directions for advancing the EAH toward industrial implementation.

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Cite This Study

Zhou et al. (2026) studied this question.

synapsesocial.com/papers/69eb099a553a5433e34b3ee7https://doi.org/10.1002/cssc.202502760
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