Phase Transformation of δ→σ in 24Cr-14Ni Stainless Steels Under Nitrogen Atmospheric Aging Treatment

This work investigates the δ→σ phase transformation in 24Cr-14Ni stainless steel, specifically focusing on how heat treatment temperature, time, and nitrogen atmospheric ratios (NARs) dictate microstructural stability. Understanding the formation mechanism of the σ phase is critical for alloy design, as it remains the most detrimental intermetallic phase in austenitic steels. The results show that δ-ferrite decomposes into σ and secondary γ2 phases through a cellular eutectoid reaction driven by elemental diffusion. Higher Cr and Si levels stabilize δ-ferrite and promote σ phase precipitation, accelerating the δ→σ transformation. Furthermore, the σ phase exhibits the highest Creq/Nieq ratio among all constituent phases. The σ phase fraction is highest with 0 vol.% NAR during 1–8 h of aging and decreases progressively with increasing NARs (20–40 vol.%), reaching a minimum at 80 vol.% under all conditions. JMAK model analysis (n ≈ 0.531, k ≈ 0.905) indicates that σ phase precipitation at 800 °C with 40 vol.% NAR is governed by diffusion-controlled growth with early nucleation site saturation in δ-ferrite. Consequently, rapid σ phase formation occurs, reaching ~21.3% within 1 h. This behavior is attributed to the instability of δ-ferrite and the faster diffusion of Cr and Si compared to austenite.