Freeze–Thaw Damage of Coal Gangue–Iron Tailings Sintered Porous Bricks in Cold Region Environments

Coal gangue (CG) and iron tailings (ITs) are major industrial solid wastes, and their high-value reuse is crucial for sustainable construction materials. This study explores the feasibility of fabricating sintered porous bricks using CG and ITs as primary constituents, with shale as an auxiliary component. To evaluate durability in cold regions, laboratory freeze–thaw (F-T) cycling experiments were conducted. A degradation assessment framework based on the Wiener stochastic process was developed to predict frost-resistance service life by integrating experimental data with regional climatic conditions. Results show that the fabricated bricks exhibit satisfactory initial properties, with a compressive strength of 10.6 MPa and water absorption of 13.3%. With increasing F-T cycles, compressive strength decreases significantly, accompanied by increased mass loss and water absorption. Stress–strain analysis reveals progressive stiffness reduction and a transition from brittle to ductile failure. Microstructural observations confirm degradation of the glassy phase, pore expansion, and enhanced interconnectivity. The Wiener process-based model effectively describes the stochastic accumulation of F-T damage. By establishing equivalence between laboratory and natural F-T cycles, the long-term service life of coal gangue–iron tailing sintered porous bricks (CG-IT SPBs) in cold regions is theoretically evaluated. This work provides an integrated understanding of F-T damage behavior and establishes a scientific foundation for durability-oriented design and application of such bricks in extremely cold environments.