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May 2, 2026SHILAP Revista de lepidopterología2 citationsOpen Access

Multitarget workpiece geometric dimension measurement system based on image analysis

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WWWencheng WangLLLun LiHLHongtao Liu

Key Points

  • The research aims to develop a machine vision system for accurate and efficient geometric dimension measurement of multitarget workpieces.
  • Integrated image analysis workflow including acquisition, calibration, preprocessing, and measurement.
  • Utilized high-resolution cameras and advanced techniques like gradient analysis and Zernike moments for edge detection.
  • Implemented morphological processing to separate multiple targets and compute geometric parameters.
  • The system achieved stable repeatability with measurement consistency close to manual methods.
  • Inspection speed significantly improved compared to traditional manual measurement methods.

Abstract

A machine vision–based geometric dimension measurement system for multitarget industrial workpieces is proposed to improve the efficiency and accuracy of conventional manual inspection. The system integrates image acquisition, dimensional calibration, image preprocessing, subpixel edge extraction, morphological refinement, and parameter measurement into a complete noncontact inspection framework. High-resolution workpiece images are captured by an industrial camera, followed by grayscale transformation and guided filtering to suppress noise while preserving edge details. Subpixel edge extraction based on gradient analysis and Zernike moments is then applied to improve contour localization accuracy. Morphological processing and connected-domain labeling are further used to separate multiple targets and calculate geometric parameters including edge length, contour perimeter, and aperture size. A calibration strategy is established to convert pixel coordinates into physical dimensions through a standard reference block. Experimental results demonstrate that the proposed system achieves stable repeatability, high consistency with manual measurement, and significantly improved inspection speed. Compared with conventional manual inspection, the proposed framework provides a practical and efficient solution for multi-target dimensional measurement in industrial environments.

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Cite This Study

Wang et al. (2026) studied this question.

synapsesocial.com/papers/69f594ca71405d493afffaffhttps://doi.org/10.1177/16878132261445705
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