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May 9, 2026ACS Macro Letters0 citationsOpen Access

Acrylic Hot-Melt Adhesives Containing Dynamic Covalent Cross-Links

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JDJonas DebuyckJBJeanne BilletTMTim Maiheu

Key Points

  • This research aims to enhance the mechanical strength and solvent resistance of hot-melt adhesives through dynamic covalent cross-linking.
  • Designed poly(n-butyl methacrylate-co-itaconic anhydride) copolymers for cross-linking via anhydride ring-opening with alcohols.
  • Conducted complex-viscosity measurements within the typical processing window (120–180 °C).
  • Compared lap-shear strength of the modified adhesive against a thermoplastic reference.
  • Achieved a 10-fold increase in lap-shear strength compared to a thermoplastic reference.
  • Exhibited substantially improved solvent resistance due to the dynamic covalent cross-linking.
  • Observed a sharp viscosity transition facilitating efficient substrate wetting while maintaining mechanical integrity at service temperatures.

Abstract

Hot-melt adhesives (HMAs) offer several advantages over solvent-based alternatives, such as lower environmental impact and faster processing, yet their mostly thermoplastic nature often limits mechanical strength and solvent resistance. To address this limitation, poly(n-butyl methacrylate-co-itaconic anhydride) copolymers were designed for facile cross-linking through anhydride ring-opening with alcohols, enabling a dynamic monoester–anhydride exchange within the adhesive. The resulting networks exhibit substantially improved solvent resistance and mechanical performance, resulting in a 10-fold increase in lap-shear strength compared to a thermoplastic reference. Moreover, complex-viscosity measurements reveal a sharp viscosity transition within the typical HMA processing window (120–180 °C), enabling efficient substrate wetting during application while maintaining mechanical integrity at service temperatures. Overall, this work introduces an itaconate-based acrylic platform for dynamically cross-linked HMAs and expands the applicability of reversible anhydride chemistry in adhesive materials.

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Cite This Study

Debuyck et al. (2026) studied this question.

synapsesocial.com/papers/69fed0e2b9154b0b828780d7https://doi.org/10.1021/acsmacrolett.6c00189
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