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October 1, 1969Journal of Applied Polymer Science155 citations

Activated gas plasma surface treatment of polymers for adhesive bonding

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JHJ. R. HallCWCarolyn A. L. WesterdahlADAndrew T. Devine

Key Points

  • To evaluate the efficacy of activated gas plasma treatments, specifically helium and oxygen, in enhancing the adhesive bonding strength of various polymer surfaces.
  • Treated coupon specimens of nine polymers—including polyethylene, polypropylene, poly(vinyl fluoride), polystyrene, nylon 6, poly(ethylene terephthalate), polycarbonate, cellulose acetate butyrate, and poly(oxymethylene) copolymer—with activated helium, oxygen, and nitrogen plasmas.
  • Evaluated mechanical lap-shear joint strengths of adhesive-bonded specimens comparing plasma-treated coupons against untreated controls across varying exposure times.
  • Characterized surface chemical modifications using infrared spectroscopy to detect the formation of unsaturation bands.
  • Polyethylene and polypropylene exhibited the largest overall increases in bond strength; polyethylene responded effectively to activated oxygen, helium, and nitrogen, whereas polypropylene improved under oxygen but showed no enhancement with helium or nitrogen.
  • Infrared spectroscopy revealed unsaturation bands following excited helium exposure at 965 cm⁻¹ for polyethylene and at 887 and 910 cm⁻¹ for polypropylene, paralleling the effects of ionizing radiation.
  • Poly(vinyl fluoride), polystyrene, and nylon 6 showed substantial bondability gains, Mylar demonstrated moderate improvement, and polycarbonate, cellulose acetate butyrate, and poly(oxymethylene) copolymer exhibited approximately two-fold increases in lap-shear bond strength.

Abstract

Abstract Polyethylene, polypropylene, poly(vinyl fluoride) (Tedlar), polystyrene, nylon 6, poly(ethylene terephthalate) (Mylar), polycarbonate, cellulose acetate butyrate, and a poly(oxymethylene) copolymer were treated with activated helium and with activated oxygen. Mechanical strengths of adhesive‐bonded specimens prepared from treated and from untreated coupons were compared. Polyethylene (PE) and polypropylene (PP) showed the greatest increases in bond strength. Oxygen and helium were both effective with polyethylene, but polypropylene showed no improvement when treated with activated helium. The results with excited helium parallel the effects of ionizing radiation on these two polymers, as does the appearance of unsaturation bands in the infrared (965 cm −1 in PE, and 887 and 910 cm −1 in PP). Active nitrogen produced excellent bond strength with polyethylene but not with polypropylene. Of the remaining polymers examined, Tedlar, polystyrene, and nylon 6 showed the greatest improvement in bondability after treatment, and Mylar showed moderate improvement. Polycarbonate, cellulose acetate butyrate, and the poly(oxymethylene) copolymer gave approximately two‐fold increases in lap‐shear bond strength. In several cases, significant differences in response to time of treatment and type of excited gas were found.

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Cite This Study

Hall et al. (1969) studied this question.

synapsesocial.com/papers/6a02d5f359ea043e4c9e318ehttps://doi.org/10.1002/app.1969.070131006
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