Sulfonated poly(sulfone‐pyridine‐amide)/sulfonated polystyrene/multiwalled carbon nanotube‐based fuel cell membranes

In this study, aromatic sulfonated poly(sulfone‐pyridine‐amide) (S‐PSPA) has been prepared via polycondensation of sulfonated monomer 1‐(4‐thiocarbamoylaminophenyl‐sulfonylphenyl)thiourea and 2,6‐pyridinedicarboxylic acid at high temperature. Mechanically robust and thermally stable hybrid membranes were prepared using non‐functional and functional multiwalled carbon nanotube (MWCNT) i.e., S‐PS/S‐PSPA/MWCNT‐NF and S‐PS/S‐PSPA/MWCNT via solution blending. Field emission scanning electron microscopy exhibited porous membrane structure for 0.1–0.5 wt% nanotube loading, whereas well‐aligned functional MWCNT were observed in 1 wt% loaded sample. Increasing the functional nanotube content from 0.1 to 1 wt% increased tensile strength of functional S‐PS/S‐PSPA/MWCNT hybrids from 62.19 to 65.29 MPa compared with non‐functional hybrid (53.34 MPa) and neat S‐PS/S‐PSPA. 10% decomposition temperature of S‐PS/S‐PSPA/MWCNT 0.1–1 was in the range 491–502°C, while S‐PS/S‐PSPA/MWCNT‐NF showed relatively lower thermal stability ( T 10 489°C). Glass transition temperature of functional S‐PS/S‐PSPA/MWCNT was also higher (201–243°C) relative to S‐PS/S‐PSPA/MWCNT‐NF (194°C). Furthermore, functional MWCNT‐based membranes had higher ion exchange capacity (IEC) 3.2–3.6 mmol/g and lower activation energies (95–36 kJ/mol). Novel functional membranes also revealed high proton conductivity 1.68–2.55 S/cm in a wide range of humidity at 80°C higher than that of perfluorinated Nafion® membrane (1.1 ×10 −1 S/cm) at 80°C (94% RH). POLYM. ENG. SCI., 55:1776–1786, 2015.