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May 18, 2026Materials Today Communications2 citationsOpen Access

Recent Advances, Methods, and Applications of Copper-Mediated Atom Transfer Radical Polymerization (ATRP) for Precise Block Copolymers Synthesis

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FAFehaid AlsubaieBABasheer AlshammariSGSoumaya Grira

Key Points

  • This review aims to summarize recent methodological advances in copper-mediated ATRP and its applications in producing block copolymers.
  • Discusses core mechanistic theories and recent breakthroughs from 2020 to 2025.
  • Analyzes developments in photo- and electrochemically mediated ATRP.
  • Explores the role of metal contamination in biomedical and electronic integration.
  • Highlights advancements in reducing metal contamination to ppm/ppb levels.
  • Correlates new strategies with enhanced control in aqueous environments.
  • Identifies remaining challenges such as catalyst recovery and scalability.

Abstract

Copper-mediated reversible-deactivation radical polymerization (RDRP), particularly Atom Transfer Radical Polymerization (ATRP), is a key method for producing block copolymers with precisely defined architectures and functional groups, even in sensitive aqueous and biological environments. While the field has matured, a new wave of methodological advances has taken over and shifted the field towards more application-driven synthesis. This review focuses on the most recent breakthroughs (2020-2025) and moves from core mechanistic theories to 'next-generation' strategies like photo- and electrochemically mediated ATRP and systems that thrive despite oxygen exposure. This review also highlights how modern studies have successfully pushed metal contamination down to the ppm/ppb levels and why this is critical for biomedical and electronic integration. Beyond synthesis, we map these polymers onto their real-world roles in nanotechnology, energy devices, and other applications. Finally, remaining challenges are discussed (e.g., catalyst recovery, scalability, control with challenging monomers), and future directions are presented. • This review defines copper-mediated ATRP as a structure-property design platform. • Bridges ATRP fundamentals with recent advances and industrial deployment gaps. • Analyzes ppm/ppb copper ATRP enabling bioelectronic integration. • Correlates photo-, electro-, and oxygen-tolerant ATRP with aqueous control. • Prioritizes catalyst recovery, scalability, and monomer scope expansion.

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Cite This Study

Alsubaie et al. (2026) studied this question.

synapsesocial.com/papers/6a0aac6d5ba8ef6d83b6fdb5https://doi.org/10.1016/j.mtcomm.2026.115385
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