A numerical study of rotor eccentricity and dynamic load in induction machines for motor current analysis based diagnostics

The asymmetry in the manufacturing and assembling is the common issue of rotor systems. Different degrees of errors are inevitable in alternating current (AC) motors, which causes degraded performances. Furthermore, around 80 % of mechanical faults link to rotor eccentricity. The eccentricity faults (EFs) generate excessive mechanical stress and then lead to fatigue in the other parts of the motor. Motor current signal analysis (MCSA) can be used to diagnose induction machine (IM) faults. As the EF leads to an unequal air gap when the rotor rotates, the inductance of IM also responds to the EF. Moreover, the dynamic load is a typical situation due to residual dynamic unbalance and misalignment. To study how EFs and dynamic load affect the stator current. The current model of symmetrical motor, asymmetrical motors with three-level EFs and with dynamic load are investigated numerically. The correctness of models is verified through experimental study. The results show the level of EF affects the sideband peak values significantly in the stator current spectrum. These findings will provide a foundation for the accurate diagnosis of motor health conditions.