Comparative Cradle-to-Gate Carbon Footprint of Bamboo-Based Activated Carbon across Product Pathways

To investigate the carbon footprint of bamboo-based activated carbon from different manufacturing pathways, this research evaluated cradle-to-gate manufacturing emissions under a unified system boundary and allocation baseline based on primary data from a 10,000 t/year continuous industrial production line. An LCA model was constructed and verified using an allocation ratio interval scanning method. Results showed that carbon footprints of granular, powdered, and extruded activated carbons were 184.76 kg CO2 e/t kg CO2 e/t, 236.75 kg CO2 e/t, and 293.36 kg CO2 e/t. Although these products shared identical carbonization and steam activation units, the carbon footprints from milling, molding, and binder inputs accounted for 25.01%, 41.48%, and 52.77% of the total emissions. Internal thermal energy recovery via by-product gas recycling decreased emissions by 81.7%, 77.7%, and 73.8%, respectively. Compared with traditional coal-based alternatives, bamboo-based products achieved a reduction in emissions of about 95%. This study provides scientific guidance for the low-carbon production process of bamboo-based activated carbon and demonstrates the potential of biomass substitution for climate change mitigation.