Achieving efficient and high-quality surface processing of single-crystal diamond (SCD) remains challenging due to its extreme hardness and chemical inertness. Traditional Fenton-based slurries using H2O2 suffer from poor stability, safety risks, and strict acidic pH requirements. In this study, peroxymonosulfate (PMS) is introduced as an alternative oxidant to develop a novel chemical mechanical polishing (CMP) slurry for SCD. Compared with H2O2, PMS exhibits higher stability and generates sulfate radicals (SO4−·) with stronger oxidation capability when activated by Fe2+. The proposed slurry achieves efficient material removal over a wider pH range (2–6). Under optimal conditions (pH = 3), a maximum material removal rate (MRR) of 676 nm/h is obtained, along with an ultra-smooth surface (Sa = 0.177 nm in the measuring area of 868 × 868 μm2). Notably, the slurry maintains high MRR (>400 nm/h) even under weakly acidic conditions (pH 5–6). XPS and radical quenching experiments confirm that continuous generation of reactive radicals promotes surface oxidation and stable material removal. This work provides a stable and efficient CMP slurry for SCD with enhanced pH adaptability.
Chen et al. (Sat,) studied this question.
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