Design of a Trough Liquid Distributor with Resistance–Guidance Synergy for High-Load Operation

Liquid distributors are critical internals in packed columns, whose distribution uniformity directly governs the column’s hydrodynamic performance, mass transfer efficiency, and operational stability. To address the poor liquid distribution uniformity of trough distributors under high liquid loads, this study proposes a novel trough distributor integrated with a resistance–guidance synergistic composite unit. Combining numerical simulations and experimental validation, the core synergistic mechanism of the unit was systematically investigated. The horizontal baffle serves as a secondary throttling point, which converts axial kinetic energy into static pressure energy to supplement the driving force for transverse energy redistribution and physically suppresses the generation and development of large-scale vortices. Meanwhile, vertical guide vanes guide liquid flow, constrain the expansion of harmful secondary flows, and construct a controllable transverse pressure gradient. The resistance–guidance unit collaboratively realizes two-stage energy conversion and redistribution, reconstructs the liquid momentum transfer path, and restores the static pressure gradient-dominated transverse energy transport mechanism. This study clarifies the intrinsic mechanism of resistance–diversion synergy for liquid distribution control, laying a theoretical foundation for the structural optimization of trough liquid distributors under high-liquid-load conditions.