Object-Oriented Templates for Automated Assembly Planning of Complex Products

In the assembly modeling of complex products, it is not unusual facing an explosive growth of assembly relations, or called combination explosion. Through integrating object-oriented methods with the knowledge template based modeling, in this paper, a new methodology is proposed to deal with the complexity of the assemblies of large-scale products. As such, the templates with various assembly relations can be defined for complex products; constitutive parts or subassemblies in a product structure are defined as object classes; their features can be encapsulated, and defined or modified freely via the parameters of object classes to meet the requirements of a specific instance. The new method supports reusing knowledge and simplifying assembly modeling of complex products. In this paper, recent literatures on object-oriented methodologies and knowledge template methods for assembly modeling are reviewed, the rationales of object-oriented templates are discussed, and a method is proposed for creating assembly templates for complex products. In the case study included in this paper, the developed method has been applied to digital modeling of aero-engines, thus, validating its performance.