Fault-Tolerant Control of Dual Three-Phase PMSM Drives With Minimized Copper Loss

In this article, a minimum-copper-loss fault-tolerant control scheme is proposed for open-phase fault and open-switch fault of dual three-phase permanent magnet synchronous motor (DT-PMSM) drives. Both the winding configurations of isolated neutral points and connected neutral points are studied in this article. In conventional minimum-copper-loss fault-tolerant control schemes, the constraints of sinusoidal phase currents result in insufficient copper-loss reduction. Different from them, the current references with the theoretically lowest copper losses are first derived and applied for different fault cases of DT-PMSM drives without using any unnecessary constraints in the proposed fault-tolerant control scheme. Thus, all phase currents in the proposed minimum-copper-loss fault-tolerant control scheme are optimized to be nonsinusoidal waveforms. Besides, the copper losses are further reduced by fully utilizing the remaining healthy switch in the faulty inverter leg for the open-switch fault of DT-PMSM drives with the proposed scheme. It has been theoretically and experimentally proved that the proposed fault-tolerant control scheme can reduce copper losses than all existing fault-tolerant schemes for both open-phase fault and open-switch fault in typical two-level voltage-source-inverter-fed DT-PMSM drives.