Supercritical Solvent Impregnation of Poly(lactic acid) (PLA)-Based Films: Effect of Poly(3-hydroxybutyrate) (PHB) and Poly(butylene succinate) (PBS) on Loading Capacity, Optical Properties and Release Kinetics of Mango Leaf Extract

The present study evaluates the optical and colorimetric properties of Polylactic acid (PLA)-based films blended with Poly(3-hydroxybutyrate) (PHB) and Poly(butylene succinate) (PBS) and impregnated with mango leaf extract (MLE) using supercritical solvent impregnation (SSI) under different operating conditions (pressure: 10–30 MPa; temperature: 35–55 °C). Additionally, the relationship between impregnation load (IL) and color properties, as well as the release kinetics of the impregnated compounds, was investigated. The incorporation of PHB and PBS into the PLA matrix prior to impregnation led to a slight increase in the b* parameter (from 1.64 to 2.61), indicating a tendency toward yellowish tones. After SSI, all films exhibited noticeable color changes, with a shift toward yellowish-green hues and a decrease in lightness, regardless of processing conditions. Statistical analysis confirmed that polymer composition and its interaction with pressure and temperature significantly affected color properties (p-value < 0.001). The addition of PHB and PBS, as well as MLE impregnation, enhanced UV-barrier properties, while also modifying film transparency and opacity. In particular, PLA-PBS films showed higher opacity (more than 20 times) and lower transparency compared to neat PLA. These films also exhibited the highest IL values (2.41–4.75 mg MLE/100 mg polymer). Multivariate regression analysis demonstrated a strong correlation between CIELAB parameters (L*, a*, and b*) and IL (R2 > 85%, p-value < 0.001). Release studies in a food simulant showed partial release profiles, well described by Peleg’s model (R2 > 0.90). Furthermore, Korsmeyer–Peppas model fitting yielded diffusion exponents (n < 0.5), indicating quasi-Fickian diffusion mechanisms governing the release process.