An Adaptable Scheduling Algorithm for Flexible Flow Lines

Consider a manufacturing line that produces parts of several types. Each part must be processed by at most one machine in each of several banks of machines. This paper presents an algorithm that schedules the loading of parts into such a line. The objective is primarily to minimize the makespan and secondarily to minimize queueing. The problem is decomposed into three subproblems and each of these is solved using a fast heuristic. The most challenging subproblem is that of finding a good loading sequence, and this is addressed using workload concepts and an approximation to dynamic programming. We make several extensions to the algorithm in order to handle limited storage capacity, expediting, and reactions to system dynamics. The algorithm was tested by computing schedules for a real production line, and the results are discussed.