StripSurface-YOLO: An Enhanced Yolov8n-Based Framework for Detecting Surface Defects on Strip Steel in Industrial Environments

Recent advances in precision manufacturing and high-end equipment technologies have imposed ever more stringent requirements on the accuracy, real-time performance, and lightweight design of online steel strip surface defect detection systems. To reconcile the persistent trade-off between detection precision and inference efficiency in complex industrial environments, this study proposes StripSurface–YOLO, a novel real-time defect detection framework built upon YOLOv8n. The core architecture integrates an Efficient Cross-Stage Local Perception module (ResGSCSP), which synergistically combines GSConv lightweight convolutions with a one-shot aggregation strategy, thereby markedly reducing both model parameters and computational complexity. To further enhance multi-scale feature representation, this study introduces an Efficient Multi-Scale Attention (EMA) mechanism at the feature-fusion stage, enabling the network to more effectively attend to critical defect regions. Moreover, conventional nearest-neighbor upsampling is replaced by DySample, which produces deeper, high-resolution feature maps enriched with semantic content, improving both inference speed and fusion quality. To heighten sensitivity to small-scale and low-contrast defects, the model adopts Focal Loss, dynamically adjusting to sample difficulty. Extensive evaluations on the NEU-DET dataset demonstrate that StripSurface–YOLO reduces FLOPs by 11.6% and parameter count by 7.4% relative to the baseline YOLOv8n, while achieving respective improvements of 1.4%, 3.1%, 4.1%, and 3.0% in precision, recall, mAP50, and mAP50:95. Under adverse conditions—including contrast variations, brightness fluctuations, and Gaussian noise—SteelSurface-YOLO outperforms the baseline model, delivering improvements of 5.0% in mAP50 and 4.7% in mAP50:95, attesting to the model’s robust interference resistance. These findings underscore the potential of StripSurface–YOLO to meet the rigorous performance demands of real-time surface defect detection in the metal forging industry.