Tailoring Mechanical and Soft Magnetic Properties in (Fe7Co6Ni6)93-xTaxAl7 Multi-Principal Element Alloys: The Role of Ta Addition

The growing demand for high-strength and low-core-loss soft magnetic materials in high-efficiency energy conversion devices necessitates the development of novel alloys that combine excellent mechanical and soft magnetic properties. This work investigated the effect of Ta content on the microstructure and properties of as-cast (Fe7Co6Ni6)93-xTaxAl7 (x = 3, 5, 7) multiprincipal element alloys (MPEAs). Microstructural characterization and mechanical and magnetic testing were conducted using scanning transmission electron microscopy (STEM), tensile testing, and vibrating sample magnetometry (VSM). The alloys featured an FCC matrix, in which Ta addition led to the precipitation of a Ta-rich Laves phase and significant grain refinement. The Ta5 alloy demonstrated an optimal balance of properties, with a yield strength approaching 992 MPa, an elongation of 10%, a saturation magnetization (Ms) of 94.16 emu/g, and a coercivity of 6.69 Oe, indicating a good balance of strength, ductility, and soft magnetic performance. An appropriate amount of Ta enhanced strength via precipitation and grain-boundary strengthening, while the Ms showed only a moderate reduction.