Evaluation of a Novel High-Voltage, High-Power Piezoelectric Actuator with Silicone Oil Dielectric Fluid Insulation and Passive Cooling

This work evaluates a high-voltage stacked piezoelectric actuator designed for high force and high power, via silicone oil as both the primary dielectric insulator and thermal management medium. The proposed stacked actuator consists of 10 active lead zirconate titanate (PZT) discs, each 2 mm thick and 50 mm in diameter, wired in parallel and mechanically stacked in series. Quasi-static displacement measurements confirm successful operation up to 2.5 kV/mm with a measured free displacement of 25 µm at 5000 V, in agreement with the constitutive displacement relationship, demonstrating that silicone oil provides effective dielectric insulation at the intended field level. Steady-state thermal measurements across drive conditions ranging from 600 V to 1000 V and 2000 Hz to 5000 Hz show consistent surface temperature reductions of 5 °F to 15 °F with the addition of static silicone oil compared to air. Additional results and discussion are disclosed.