Structural Design and Research Analysis of Shared Bicycle Collection and Transfer System

Shared bikes are frequently parked in disorder, resulting in low efficiency of manual collection and transfer and heavy workload for maintenance staff. Random parking across various areas forces shared bikes to occupy sidewalks and fire exits, damaging urban landscapes and disrupting traffic order. To tackle these industrial pain points, this paper develops an integrated intelligent robot system equipped with functions of multi-pose grasping, automatic transfer and fixed-point delivery of shared bikes, which can effectively address the drawbacks of low efficiency and high labor costs in traditional manual maintenance. This paper focuses on the completion of the robot’s overall mechanical structure design, stiffness–precision collaborative optimization model construction, finite-element static simulation verification, 1:7 scaled prototype development and performance testing. Firstly, the overall layout design of the multi-posture adaptive floating clamping mechanism, transfer-bearing frame, and Mecanum wheel omnidirectional mobile chassis is completed, and the structural parameters and assembly benchmarks of the core components are clarified. Secondly, a stiffness–precision coupling optimization model is established, and the static analysis under extreme load conditions is carried out through Abaqus finite-element software, which verifies the rationality of 45# carbon steel material selection and the safety of structural strength. Subsequently, a 1:7 scaled principle prototype is developed, and repetitive grabbing and transfer tests are carried out to verify the system operation feasibility, stability and grabbing accuracy. Finally, the statistical analysis of the test data and the horizontal comparison of similar schemes are completed. The test and simulation results show that the maximum stress of the system under extreme working conditions is 131.21 MPa, which is far lower than the allowable stress of 355 MPa of 45# steel, and the safety factor reaches 2.71. The maximum total deformation is 4.0552 mm, which is concentrated at the end of the front-end clamping mechanism, and is within the allowable stiffness deviation range of the transfer system. The average value of the single clamping positioning error of the scaled prototype is 0.476 mm, with a 95% confidence interval of 0.457–0.495 mm, which is converted to a positioning error of ≤3.4 mm for the full-scale prototype, which is far better than similar industry solutions. The average time of a single complete grabbing and transfer operation is 12.38 s, which is more than 45% higher than the traditional manual mode. The structural design, grabbing accuracy and operation stability of the robot designed in this paper all meet the requirements of actual working conditions of urban sidewalks, which can effectively reduce the intensity of manual labor and improve the operation and maintenance efficiency of shared bicycles. It has strong engineering application value and can provide reference for the design and manufacturing of intelligent collection and transfer systems for shared two-wheelers.