Potassium-Modulated Ni Catalysts for Enhanced Hydrogen Production from Textile Waste via Microwave Pyrolysis

The conversion of waste textiles into valuable products is an effective route to mitigate low-value solid waste accumulation and recover energy. In this work, nickel and potassium were introduced into textile waste via an impregnation method, and their roles in microwave-assisted catalytic pyrolysis were investigated with a focus on hydrogen production. The results show that co-loading 1 wt.% Ni and 0.4 wt.% K significantly enhances gas formation, with a total gas yield of 67.47% and a hydrogen yield of 52.57 mmol/g. Hydrogen production was markedly improved compared with the untreated textiles, the physical mixing methods, and the conventional pyrolysis. Structural characterization by XRD and SEM mapping confirmed that K addition effectively suppressed the agglomeration of Ni species. FTIR analysis suggests that a synergistic catalytic effect between K and Ni promotes the conversion of macromolecular components into smaller gaseous products. The improved hydrogen production can be associated with the combined effect of enhanced Ni dispersion and promoted decomposition reactions. This work provides new insights into the design of alkali-promoted Ni catalysts for efficient hydrogen production from textile waste under microwave pyrolysis conditions.