Protection against water or mud inrush in tunnels by grouting: A review

Grouting is a major method used to prevent water and mud inrush in tunnels and underground engineering. In this paper, the current situation of control and prevention of water and mud inrush is summarized and recent advances in relevant theories, grout/equipment, and critical techniques are introduced. The time-variant equations of grout viscosity at different volumetric ratios were obtained based on the constitutive relation of typical fast curing grouts. A large-scale dynamic grouting model testing system (4000 mm × 2000 mm × 5 mm) was developed, and the diffusions of cement and fast curing grouts in dynamic water grouting were investigated. The results reveal that the diffusions of cement grouts and fast curing grouts are U-shaped and asymmetric elliptical, respectively. A multi-parameter real-time monitoring system (ϕ = 1.5 m, h = 1.2 m) was developed for the grouting process to study the diffusion and reinforcement mechanism of grouting in water-rich faulted zone. A high early strength cream-type reinforcing/plugging grout, a high permeability nano-scale silica gel grout, and a high-expansion filling grout were proposed for the control of water hazards in weak water-rich faulted zone rocks, water inrush in karst passages, and micro-crack water inrush, respectively. Complement technologies and equipment for industrial applications were also proposed. Additionally, a novel full-life periodic dynamic water grouting with the critical grouting borehole as the core was proposed. The key techniques for the control of water inrush in water-rich faulted zone, jointed fissures and karst passages, and micro-crack water inrush were developed.