Production Scheduling for Precast Plants using a Flow Shop Sequencing Model

There are two alternatives for production organization in precast factories—namely, the comprehensive method and the specialized method. Production scheduling under the specialized alternative has been found to be a difficult optimization problem if heterogeneous elements are involved. A flow shop sequencing model that incorporates actual constraints encountered in practice is proposed for this difficult case of precast production scheduling. The model is solved using a genetic algorithm (GA). The traditional minimize makespan and the more practical minimize tardiness penalty objective functions are optimized separately, as well as simultaneously using a normalized weighted GA. Comparisons between the GA and classical heuristic rules show that the GA can obtain good schedules for the model, giving a family of solutions that are at least as good as those produced by the use of heuristic rules.