Recent Development in Advance Ceramic Materials and Understanding the Mechanisms of Thermal Barrier Coatings Degradation

Abstract Metallic alloys' behavior at high temperatures, especially their response to corrosion and formation of protective surface layers, has long been a focus of scientific inquiry. Although certain alloy compositions require an initiation period before hot corrosion advances to the propagation stage, no combination of alloys can be considered impervious to hot corrosion indefinitely. The capacity of nickel-based materials to tolerate extreme circumstances such high temperatures, acidity, corrosion, and scratching is highly valued. However, they are unable to satisfy the strict demands of today's high-temperature applications. The durability of thermal barrier coatings (TBCs), which are prone to oxidation, rust, and degradation from sulphates and foreign object damage, has been the subject of recent study. For sophisticated ceramic materials exposed to high temperatures, hot rust degradation poses a considerable challenge. The main objective of this study is to investigate the effects of severe degradation on several advanced ceramic material types and their level of advancement. The purpose of the inquiry is to comprehend the deteriorating processes at the long term working condition, including the function of oxidation and liquid salts. Additionally, we investigate the effects of temperature, environment, and contact duration on the heated weathering behavior of earthenware. Finally, we discuss strategies for mitigating hot corrosion degradation in ceramics, such as protective coatings like new design of TBCs, doping, and composition optimization. This paper aims to offer a thorough understanding of the hot corrosion behavior of ceramics, which is crucial for developing durable materials suitable for high-temperature applications. Additionally, it explores the fabrication of protective coatings and addresses the challenges faced in this regard. The insights gained from this research can contribute to the advancement of resilient ceramic fabrics and the development of effective protective coatings.