Techno-economic and carbon footprint assessment of a novel bio-based wood adhesive

This study assesses the economic feasibility and environmental profile of producing Irvingia-based wood adhesives on a small scale (30 ton/year) in South Africa. A detailed techno-economic analysis was conducted including operating cost estimation and sensitivity analysis of key input variables. The estimated production costs for three adhesive formulations ranged from R157.1/kg – R318.14/kg. The average production cost was R214.62/kg and was below the typical market price of R379/kg for synthetic wood adhesives. Raw materials especially kernels and modifiers were identified as the dominant cost drivers, whereas labour and electricity had minimal impact on unit cost. A carbon footprint assessment (CFA) was performed with cradle-to-gate boundaries to estimate greenhouse gas (GHG) emissions. Two raw material sourcing scenarios were considered. They included adhesive production from kernels and adhesive production directly from whole fruits (including on-site fruit dehulling). The cradle-to-gate CFA indicates that both scenarios have similar GHG emission profiles given equivalent process conditions, with most emissions arising from energy use and chemical additives rather than feedstock transport. A review of mechanical performance from prior studies showed that these bio-based adhesives met industry standard requirements. The results demonstrate that small-scale production of Irvingia adhesives is economically viable and environmentally sustainable, making it a promising alternative to synthetic adhesives for wood composite manufacturing in South Africa.