Preparation and Properties of Thermoplastic Expandable Microspheres With P(VDC-AN-MMA) Shell by Suspension Polymerization

Thermoplastic expandable microspheres (TEMs) having core/shell structure were prepared via suspension polymerization with vinylidene chloride (VDC), acrylonitrile (AN), and methyl methacrylate (MMA) as monomers and i-butane as blowing agent. TEMs were about 20 µm in diameter and had a hollow core containing i-butane. The influence of the monomer feed ratio and blowing agent content was researched. When the monomers composition of 58.4 wt% VDC, 28 wt% AN, 13.6 wt% MMA, and 32 wt% i-butane in oil phase, suspension polymerization could yield TEMs having good expansion properties. The maximum expansion volume was 25 times of original volume at about 111–120°C, the blowing agent content in microspheres was about 21.5 wt%. The Tm.e, To.e, and To.s. of the TEMs increased with the VDC content in the polymerizable monomers decreasing.