Geometrical model to calculate the consumption of sewing thread for 301 lockstitch

Sewing thread is one of the most basic yet important components of a garment. Thread consumption for the lockstitch (Class 301) can be calculated by using its geometrical shape. This paper aims to develop a geometrical model to calculate the thread consumption for lockstitch (Class 301). Based on the basic geometry of lockstitch, a model has been proposed. The model is derived mathematically taking into account different variables: stitch length, stitch density, material thickness, and interlacing. Finally, the model was verified for 19 samples by comparing actual thread consumption with predicted thread consumption. The proposed model predicts the thread consumption with 97% accuracy. Sensitivity analysis is also performed to determine the significant influencing factor affecting the thread consumption. The proposed model can predict the thread consumption precisely for 301 lockstitch. Therefore, this model is useful for the apparel industry.