This study provides a quantitative way to tailor the grain structure in laser powder bed fusion (LPBF). Square-bottomed columnar grains (SCGs) were developed with a certain width roughly equal to the hatch spacing. The development of SCGs relied on different distinguishable regions, which were identified based on the differences in microstructural features between the melt-pool side and centreline. High lattice rotation accumulated at the melt-pool centreline, leading to grain boundaries forming at the centreline regions. The ultrasonic attenuation measurements and microhardness tests further validated the controllable properties. The findings indicated a novel approach to customise the material property.
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Hu et al. (2022) studied this question.
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