Transition Metal–Nitrogen–Carbon (M–N–C) Catalysts for Oxygen Reduction Reaction. Insights on Synthesis and Performance in Polymer Electrolyte Fuel Cells

Platinum group metal (PGM)-free catalysts for oxygen reduction reaction (ORR) have attracted increasing interest as potential candidates to replace Pt, in the view of a future widespread commercialization of polymer electrolyte fuel cell (PEFC) devices, especially for automotive applications. Among different types of PGM-free catalysts, M–N–C materials appear to be the most promising ones in terms of activity. These catalysts can be produced using a wide variety of precursors containing C, N, and one (or more) active transition metal (mostly Fe or Co). The catalysts synthesis methods can be very different, even though they usually involve at least one pyrolysis step. In this review, five different synthesis methods are proposed, and described in detail. Several catalysts, produced approximately in the last decade, were analyzed in terms of performance in rotating disc electrode (RDE), and in H2/O2 or H2/air PEFC. The catalysts are subdivided in five different categories corresponding to the five synthesis methods described, and the RDE and PEFC performance is put in relation with the synthesis method.