Correlation of Process Parameters and Part Properties in Laser Sintering using Response Surface Modeling

Due to the advancements during the last decade, the laser sintering process has achieved a high technical level, allowing for Rapid Manufacturing in some applications. However, processes still show poor repeatability of part quality, process interruptions or defective parts. The knowledge needed to avoid such problems is still insufficient. Literature provides only few detailed correlations between process parameters and part properties. Therefore, an approach using response surface methodology was chosen to correlate part properties with main influencing factors. Aim of the analyses was to predict and to improve part properties based on an enhanced process understanding.