Direct laser writing of auxetic structures: present capabilities and challenges

Auxetic materials (or metamaterials) are those with a negative Poisson ratio (NPR) and that display the unexpected property of lateral expansion when stretched, as well as an equal and opposing densification when compressed. Such geometries are being progressively employed in the development of novel products, especially in the fields of intelligent expandable actuators, shape morphing structures and minimally invasive implantable devices. Although several micromanufacturing technologies have already been applied to the development of auxetic geometries and devices, additional precision is needed to take full advantage of their special mechanical properties. In this study we present a very promising approach for the development of auxetic metamaterials and devices based on the use of direct laser writing. The process stands out for its precision and complex three-dimensional (3D) geometries attainable without the need of supporting structures. To our knowledge it represents one of the first examples of the application of this technology to the manufacture of auxetic geometries and mechanical metamaterials, with details even more remarkable than those shown in very recent studies, almost reaching the current limit of this additive manufacturing technology. We have used some special 3D auxetic designs whose remarkable NPR has been previously highlighted.