Evaluation of a class-based storage scheduling technique applied to dual-shuttle automated storage and retrieval systems

Research to improve the performance of automated storage and retrieval systems has concentrated on developing more effective system designs or scheduling control programs to reduce the time a shuttle spends travelling in a rack. Sarker et al. (1991) showed that a dual-shuttle AS/RS operating under a nearest-neighbour scheduling model would significantly improve system throughput performance over a single-load shuttle system. The study was limited in that it only considered dual-shuttle improvements under the nearest-neighbour model. This research exploits the benefits of a dual-shuttle system by integrating the technology with a more effective scheduling technique, the class-based storage model, for reducing the shuttle travel time. The dual-shuttle, class-based storage model produced a significant reduction in shuttle travel time and thus higher throughput results over the dual-shuttle, nearest-neighbour model. This study further supports the premise that a dual-capacity shuttle is an effective way of improving the productivity of an automated storage and retrieval system.