Materials design study reveals a triple-layer nanofibrous ionic skin with extreme fatigue resistance, suggesting durable sensing in harsh soft robotic environments.
While skin-inspired ionic conductors are promising soft sensing interfaces for advanced robotics, their practical deployment is often restricted by fatigue crack growth and environment-induced signal drift. Here we present an ultrathin, self-encapsulated nanofibrous ionic skin that integrates superhigh fatigue resistance and broad environmental tolerance via a mechanically interlocked triple-layer architecture. By embedding a high-modulus ionogel nanomesh within a soft adhesive matrix and sealing it with a perfluoroelastomer overlayer, this design mitigates the mechanical mismatch typically observed in conventional post-encapsulated materials. The resulting ionic skin exhibits an ultrahigh fatigue threshold of 12.4 kJ m−2 while preserving skin-mimetic softness, elasticity, strain-stiffening, and conformal self-adhesion. Furthermore, this self-encapsulated structure ensures stable ionic conduction and reproducible sensing under diverse environmental conditions, including vacuum, underwater/saline immersion, organic solvents, and wide temperature fluctuations (−35 to 200 °C). This work offers a robust, iontronic, and environmentally resilient platform for reliable sensing in demanding soft robotic applications. Skin-inspired ionic conductors are promising soft sensing interfaces for robotics, though are restricted due to fatigue-crack growth and environment-induced signal drift. Here the authors design a triple-layer ionogel-based material optimizing the material properties for sensing devices.
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Wang et al. (2026) studied this question.
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