Layered Double Hydroxides-Based Mixed Metal Oxides: Development of Novel Structured Sorbents for CO₂Capture Applications

Layered double hydroxide (LDHs)-based mixed metal oxides (MMOs) are widely studied as the medium to high temperature (200–400 °C) CO 2 capture sorbents. However, most of the studies are carried out using the powdered samples. To upgrade these sorbents for industrial-scale CO 2 capture, it is important to move away from the powdered form and develop structured sorbents. Moreover, the CO 2 capture properties of these sorbents need to be improved in terms of capture capacity and cycling stability. Here we are utilizing a modified amide hydrolysis method to improve the CO 2 capture capacities of LDHs-based MMOs. Subsequently, aqueous exfoliation coupled with the freeze-drying technique was utilized to develop LDHs-based novel MMOs. Exfoliated LDH nano sheets were pelletized (2 mm) to circumvent the challenges associated with powder samples when used in industrial-scale applications. The obtained pellets have an average crushing load of 11.1 N and 4.3 MPa of compressive strength, which indicate their good mechanical stability. The MMOs pellets showed a narrow distribution of pores (8–10 nm) with very good surface area (264 m 2 /g) and pore volume (1.27 cm 3 /g). They also had much improved CO 2 capture capacities at ambient pressure and both low (2.17 mmol/g, 30 °C) and medium temperature (1.43 mmol/g, 200 °C), as compared to previously reported pristine MMOs powder samples. The pelletized structured sorbents also outperformed commercial LDH-based pellets by several fold.