Prediction of the Functional Performance of Machined Components Based on Surface Topography: State of the Art

This survey overviews the functional performance of manufactured components produced by typical finishing machining operations in terms of their topographical characteristics. Surface topographies were characterized using both profile (2D) and 3D (areal) surface roughness parameters. The prediction of typical functional properties such as fatigue, friction, wear, bonding and corrosion is discussed based on appropriate surface roughness parameters. Some examples of real 3D surface topographies produced with desired functional characteristics are provided. This survey highlights technological possibilities of producing surfaces with enhanced functional properties by machining processes.